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How far is it from industrial 4.0 made in China

date: 2016-02-02
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As early as 2013, China overtook Japan to become the world's largest industrial robot market, the China sales of 37000 units, industrial robot, accounted for 20.67% of global sales. In 2014, the industrial robot industry sales revenue as a share of GDP rose to 0.01% from 0.01% in the morning, the industry is increasingly important in the position in national economy. Shenzhen robot, however, the expert committee secretary-general Du Zhengzhi said that after industry research found that the whole of China's manufacturing plant in the industrial, between 2.0 3.0 4.0 is still a long way from the industry.

Shenzhen jia technology co., LTD., general manager of the robot and GuanZhengJiang talked about, from the pearl river delta robot application market sampling analysis, now account for larger robot used for handling, arc welding, assembly and polishing. He said at the same time, the application of domestic robot proportion is still relatively low, only in the core components such as control, motor, reducer, such as the core technology breakthrough, can truly promote domestic industrial robot industry development.

Germany first put forward the slogan of industrial 4.0, Germany's Siemens company makes industrial 4.0 core core technology is Digital factory, also known as Digital Twin Digital twins.

Siemens Wang Rui said, director of the center for advanced manufacturing industrial robots will demand from a single device into a production line, "may be a single robot replace before some type of work, have a high level of integration, in the future with robots and other equipment, such as automatic packaging to cooperate. The performance of the equipment to ascend, and connected with the communication interface of robot, the more complex process needs high level of integration of a robot."

It is put forward about the structure of the robot's body and equipment requirements, robot technology and software debugging production line and control, put forward higher requirements. How to structure, control, motor and on-site commissioning such as problem solving, it is also a problem that the intelligent equipment.

"Siemens want to be able to in the form of digital, from product development, production and manufacturing, equipment set up at the end of the production, use digital means to production line and product together. 4.0 there is a very core in industry concept, called digital twins, or digital twins, mean in all stages of production needs to have a digital product, process and manufacture technology. Digital an important impact on our future manufacturing." Wang Rui said.

After you just sitting in my office, through a variety of data in the computer will be able to know your products and the situation of the production line. This vision will be achieved by digital manufacturing.

Siemens industrial software, from product development to production automation and so on can provide corresponding solutions. Starting from the concept of factory, use digital means to plan. To simulate the conditions of the factory, including the capacity requirement, equipment utilization, etc. Build a virtual factory, virtual equipment, present factory needs various components in the future.

In the same way, the robot also use digital means to plan, all kinds of robots in the form of a model on the system, all kinds of application can be completed in the simulation system. Through simulation, the result of the switch to the real operation, the drive manufacture in the future.

2025 goals, made in China by 2020, intelligent manufacturing key areas level significantly increased, the pilot demonstration project operating costs by 30%, the product production cycle shortened by 30%, not the yield by 30%. By the year 2025, manufacturing intelligence of key areas comprehensively, pilot demonstration project operating costs by 50%, the product production cycle shortened by 50%, not yield to reduce 50%.

This involves four key technologies, including manufacturing information connectivity standards and interface technology, industrial sensors, the core technology, artificial intelligence technology, augmented reality.


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